Automotive DIY: Brake Job




Tired of paying $300-600 dollars for a brake job? Do you have an hour and $35-100 for parts? Then you can do a DIY brake job.  Here is what you will need:

 

  • Brake Pads
  • Rotors (Might not need to be replaced)
  • Brake lube
  • Hydraulic jack and jack stands
  • Wheel chocks
  • Lug nut wrench
  • Socket wrench set
  • C Clamp
  • 12" of wire or rope
  • Anti-seize dressing
  • Old clothes
  • Disposable gloves
  • Rags or shop towel



I will be describing how to do a brake job on front disc brakes.

 

  • First, loosen, but do not remove the lug nuts on the front wheels
  • Now jack the front end up and place the jack stands under the vehicle to elevate the front wheels off the pavement
  • Place the wheel chocks behind the rear tires
  • Remove the lug nuts and the wheels
  • Place the lug nuts in a safe spot and put the wheels under the front end to backup the jack stands



Now you are ready to do the brake job:

 

  • Loosen and remove the bolt (lower bolt usually) that holds the caliper (the brake assembly)
  • The upper bolt is usually a pin that if you lift the caliper, you can slide the caliper out
  • Use some rope or wire to hang the caliper from the suspension spring (DO NOT let it hang by the brake line)
  • Pop out the old brake pads and be sure not to lose any shims or clips attached
  • Inspect the rotor (disc) and decide if you will: replace it, have it resurfaced, or leave it alone (Most times resurfacing is best)
  • Remove the rotor and take it to NAPA Auto parts and get it resurfaced (About $15 each rotor)
  • Replace the rotors when done
  • Now get the new brake pads out and get ready to replace them
  • Use the C clamp and one of the old pads to push the pressurized cylinder back into the caliper
  • Apply brake lube to any spots that will be metal to metal contact (To avoid squealing brakes)
  • DO NOT get any brake lube on the rotor or the actual pad itself (the fibreous part of the pad)-- if you do, then wipe it clean
  • Put any shims or clips back in place on the pads
  • Position the pads into the assembly (You may have to do some wiggling, but it will fit) and be sure the fibreous pads face in towards the rotor
  • Apply brake grease to the pin on the caliper
  • Slide the pin back into the hole and lower the caliper (assembly) down over the rotor
  • Dress the threads of the bolt with anti-seize dressing
  • Insert and tighten the bolt
  • Turn the rotor slightly (It will be snug, but will turn)
  • Put the wheel back on and finger tighten the lug nuts on both sides of the vehicle



Now, you are in the home stretch:

 

  • Jack it up slightly and remove the jack stands
  • Lower the vehicle
  • Use the lug nut wrench to tighten the lug nuts
  • IMPORTANT STEP: REPRESSURIZE THE BRAKES BY STEPPING ON THE BRAKE PEDAL 2-3 TIMES OR UNTIL IT GETS STIFF AGAIN
  • Take the vehicle for a test drive
  • If all is good, put away your tools and equipment



Time involved is about 30 minutes to setup/clean up and about 10-15 minutes per wheel-- the first time you do it will take the longest (probably double my times) as you learn to do it. This is another job that I have so down, that my wife is surprised it is done by the time she comes outside to check on me.

Finally, I highly recommend you become familiar with your owner's manual and strongly recommend getting the Haynes Auto Repair and Maintenance manual for your vehicle.

Thank you for visiting the Self Reliance Workshop and come back soon for more . . . follow me on Twitter at SelfRelianceWSLowProfileLifeDvrcdDadFrglDad, and Surfcasting2Day.

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DDFD believes that self reliance and self sufficiency are the roads to individual freedom.  He is dedicated to living a quality life through frugality, personal growth and productivity, and defensive entrepreneurship.  He also enjoys cooking from scratch and fishing.

 

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